Sustainable Manufacturing
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The Rodon Group is committed to environmental sustainability. The company's green initiatives make it a leader in the plastics industry. Its manufacturing process minimizes packaging, transportation costs, waste, water consumption and energy. We conserve 150 tons of cardboard per year, enough to fill 3000 cubic yards of landfill space or 3 football fields about a foot deep!
Additionally, using servo robots they incrementally stack many of the K'NEX parts, reducing part distortion, while tripling, or quadrupling the number of parts packed into the same size carton. This also helps in the sustainability initiative by reducing the amount of overall cardboard used.
All scrap is reused and recycled and Rodon uses only non toxic colorants and resins. Rodon also runs FDA‐regulated products, uses resin sources certified by FDA, RoHS, REACH, and NSF, and is one of the first molding facilities in its area to have been designated as a "Landfill‐Free Facility" by
Sustainable Waste Solutions, LLC. Sustainable Waste Solutions, LLC (SWS) provides a landfill‐free alternative for recycling, waste transportation, and disposal to companies of all sizes and across a broad range of industries throughout Southeastern Pennsylvania, Lehigh Valley and Delaware. Using a state‐of‐the‐art Energy‐from‐Waste resource recovery facility, they generate enough electricity from waste to power tens of thousands of homes per day in Southeastern Pennsylvania. Read our press release about being designated as a Landfill-Free facility.
All lubricants and cleaners used in processing are non‐toxic and no hazardous chemicals are used in the plant. Recent, ongoing efforts include installation of plant‐wide motion sensor activated high‐efficiency lighting to help save on energy costs. Rodon's customers are offered a returnable/reusable packaging program and all employees are able to participate in a recycling program including a drop off for any used lights, electronics, computer equipment, batteries.
As a member of Energy Curtailment Specialists, Inc. (ECS) the largest private demand response provider in North America, Rodon curtails their energy usage during peak periods of demand, typically in the summer on extreme heat days when energy usage is at its highest.
Demand response is the action of end users lowering their demand for electric (reducing consumption) in order to help balance supply and demand on the electric grid and ensure stability. The greatest need for demand response typically occurs during times of peak electricity demand, between the hours of 11 am and 6 pm, when extra strain is placed on the grid from situations such as increased air conditioning use on hot days or downed power lines resulting from a storm. Rodon joined the program to help maintain available electricity for the surrounding community, and to help with prevention of blackouts.
Rodon was recognized by PPL Electric Utilities Corporation for our energy efficient measures we have taken over the year and was awarded to the E-power Energy-Smart Business Honor Roll.
Watch this You Tube video to learn more about our sustainable efforts.
Blog article: Rodon Upgrades Cooling Towers: Improvements Reflect Continued Investment in U.S. Manufacturing